DLyte Dental Compact Series

GPAINNOVA DLYTE COMPACT SERIES

DLyte Dental 1D, 10D, and 100D

Automate the polishing of casted, sintered, milled, and 3D printed metal parts

The innovative DLyte machines are engineered for surface finishing of metal alloys including titanium, based on the patented DryLyte technology. This technology allows the grinding, rounding, and deburring as well as surface smoothing and high gloss polishing of any casting, sintered or milling metal parts such as dental skeletals, spacers, implants, and orthodontic brackets.

Eliminate Hand Polishing and Streamline Metal Surface Finishing with Dry Electropolishing and DLyte

Easy. Fast. Cost-Efficient. Reliable


The DLyte™
Dental Compact Series is a dry electropolishing system for the surface treatment of metal parts that require high performance and a smooth, polished finish. This innovative and unique polishing process reaches every corner of the metal dental appliance, allowing for a uniform finish even in inner cavities which are difficult to access manually. With the DLyte 1D, 10D, and 100D you can reduce the labor and processing time associated with any casting, sintered, milled or 3D printed part.

A Solution for Low, Medium, or High Volume Production

The DLyte systems for the dental industry come in three configurations for small to large productions and based on the materials that are to be treated.

DLyte 1D_gpainnova

DLyte 1D

A Compact System, Designed for Low-Volume Production

Capacity (per cycle): 2 RPDs, 3 crowns, 4 bars or implant bridges, and more than 10 abutments for each working cycle with an average of 50-60 minutes cycle time

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DLyte 10D GPAINNOVA

DLyte 10D

Designed for Mid-Volume Production and Medium-Sized Dental Labs

Capacity (per cycle): 4 RPDs, 6 crowns or cemented structures, 8 bars or implant bridges, and more than 20 abutments for each working cycle with an average of 50-60 minutes time cycle

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DLyte100 gpainnova

DLyte 100D

Designed for High-Volume Throughput 

Capacity (per cycle): 9 RPDs, 16 crowns or cemented structures, 16 bars or implant bridges, and more than 50 abutments for each cycle with an average processing time of 50-60 minutes

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Low cost icon

Reduce costs by up to 80%

Fast time icon

Automate to reduce processing time

Create a repeatable and consistent workflow

How Do DLyte Machines Work?

 

STEP 1

The dental parts are clamped onto the holder.

Dental fixture holder DLyte

 

STEP 2

The holder is introduced into the machine.

Step 2 DLyte technology

DLyte dental fixing systems

In order to maximize the capacity and performance of your DLyte system for dental parts, you can decide on the type of fixing system, removal partial denture (RPD) holder or an implant fixing solution.

Removal partial denture holder

  • DLyte1: 2 RPD/cycle
  • DLyte10: 4 RPD/cycle
  • DLyte100: 9 RPD/cycle

Implants fixing solution

  • DLyte1: 3 dental bars/cycle
  • DLyte10: 9 dental bars/cycle
  • DLyte100: 16 dental bars/cycle

Dlyte dental compact series tile image 3 metal polishing and smoothing

DLyte holder GPAInnova

 

STEP 3

The program is selected.

Step 3 DLyte program selection

 

STEP 4

The metal appliances go through the dry-electropolishing process.
The typical cycle time is 50-60 minutes. 

dry electropolishing process step 4

Respects Tolerances

Preserve Geometries

Repeatable and Accurate Results

Key Benefits of DLyte Dental

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Increased productivity

DLyte equipment leaves no room for defective or non-compliant products no matter what your dental lab's polishing needs are. Big or small production quantities, big or small dental parts, with DLyte systems you can always be sure of outstanding results.

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Time saving

The DryLyte technology is 10 x faster than the manual surface finishing and polishing processes.

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Lower costs

Less labour and accessories costs thanks to the reduced number of processing steps of the dry electropolishing technology. You can reduce costs by up to 80%*.

*Based on GPAINNOVA own estimates.

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Flexible production

DLyte Dental offers a surface finishing solution to the most common dental metal alloys.

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Intelligent software

The DLyte machines have intuitive and built-in polishing programs that are adjusted according to the polishing needs of each dental part due to its geometry or material.

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Easy waste management

DLyte equipment does not require closed-up system to recycle water and sludge waste treatment machinery with the corresponding space, labour, water and environmental license costs savings. The disposal of the dry electrolyte is handled by Standard waste management services.

Traditional vs DLyte polishing

Hand polishing is a thing of the past.

Automate to increase your productivity.

 

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Electrolyte Media

Electrolyte CoCr1

CoCr 01

CoCr1 is an electrolyte designed to process Cobalt-Chrome alloys with the biggest size of the media available and a developed mixture of chemical compounds. It performs optimal removal of material achieving a highly polished surface. Very Easy to use with very consistent results.

Electrolyte 01 is the largest particle from 0.8 to 1mm of diameter.

Electrolyte CoCr2

CoCr2

CoCr2 is an electrolyte designed to process Cobalt-Chrome alloys with the smallest size of the media available and a developed mixture of chemical compounds. It performs glossy surfaces with lower removal performance.

Electrolyte 02 is the smallest particle from 0.1 to 0.3 mm of diameter.

Electrolyte CoCr mix

CoCr MIX

CoCr Mix is an electrolyte designed to process Cobalt-Chrome alloys with a combination of the different sizes of the media available and a developed mixture of chemical compounds. It performs superior removal of material results achieving a highly polished surface.

Electrolyte Mix (03) is a mixture between the two electrolytes 01 and 02.

Ti MIX

Ti Mix is an electrolyte designed to process Titanium and Nitinol alloys with a combination of the different sizes of the media available and a developed mixture of chemical compounds. It performs optimal removal of material achieving a highly polished surface.

Electrolyte Ti Mix is a mixture between the two electrolytes 01 and 02.

Treated metal alloys & materials 

Series Model Frequency Description
DLYTE 1D LF For treatment of cobalt-chrome and stainless steel parts with LF parameters.
DLYTE 1D HF HF For treatment of titanium and stainless steel parts with HF parameters.
DLYTE 1D+HF LF+HF For treatment of cobalt-chrome, stainless steel, and titanium parts with LF and HF parameters. Includes 1 additional cathode.

LF = low-frequency
HF = high-frequency
RPD = removable partial denture

Series Model Frequency Description
DLYTE 10D LF For treatment of cobalt-chrome and stainless steel parts with LF parameters.
DLYTE 10D HF HF For treatment of titanium and stainless steel parts with HF parameters.
DLYTE 10D+HF LF+HF For treatment of cobalt-chrome, stainless steel, and titanium alloys parts with LF and HF parameters. Includes 1 additional cathode.
Series Model Frequency Description
DLYTE 100D LF For treatment of cobalt-chrome and stainless steel parts with LF parameters.
DLYTE 100D HF HF For treatment of titanium and stainless steel parts with HF parameters.
DLYTE 100D+HF LF+HF For treatment of cobalt-chrome, stainless steel, and titanium alloy parts with LF and HF parameters. Includes 1 additional cathode.

DLYTE100: To treat materials included in the steel, cobalt-chrome, titanium, copper-based, nickel-based and aluminum groups.

Technical Specifications

 
DLyte 1D machine
DLyte 1D
Dlyte 10D machine
DLyte 10D
DLyte 100D machine
DLyte 100D
Capacity (per cycle)
✓ 2 RPDs
✓ 3 crowns or bridges
✓ 4 implant bars
✓ More than 10 abutments
✓ 4 RPDs
✓ 6 crowns or cemented structures
✓ 8 bars or implant bridges
✓ More than 20 abutments


✓ 9 RPDs
✓ 16 crowns or cemented structures
✓ 16 bars or implant bridges
✓ More than 50 abutments
   
Machine dimensions
510 x 1150 x 690 mm 820 x 1280 x 680 mm 950 x 1410 x 730 mm    
Support dimensions
505 x 743 x 702 mm 820 x 680 x 680 mm 950 x 700 x 740 mm    
Machine weight
96 kg 173.5 kg 217.5 kg    
Support weight
47 kg 87 kg 100 kg    
Power
2 kW 3 kW
(single phase with industrial plug)
5 kW
(single phase with industrial plug)
   
Voltage
220 V - 240 V 220 V - 240 V 220 V - 240 V4-5 bar
(air connector: 8mmØ or 1/4’ BSP’)
   
Air pressure
4-5 bar
(air connector: 8mmØ or 1/4’ BSP’)
4-5 bar
(air connector: 8mmØ or 1/4’ BSP’)
4-5 bar
(air connector: 8mmØ or 1/4’ BSP’)
   

Consumption of 40 l/min. The air quality must be 1.5.1* according to ISO 8573.
(*) Air quality required for maintenance every 6 months (change of filters).